4 tips for injection mold installation
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The four recommendations for installing injection molds are as follows:
1. Preparation before installation
Confirm the cooling water circuit. The depth of the screw into the plate is 1.5-1.8 times the diameter of the screw. If the screwing is insufficient, it is easy to slip and there is a risk of the mold falling. Confirm that the operators, materials, tools, documents, equipment
auxiliary machines, etc. required for production are complete.
2, the method of hanging mold
When the hanging mold is not horizontal, the mold cavity before and
after the installation of the mold will have different steps, and for
the production of sophisticated products, there will be problems such as
poor concentricity, poor step, poor tooth shape accuracy and poor
distance.
When
installing the mold, we should pay attention to this problem. When the
mold is pushed in and the hand can push the small position, stop the
mold clamping. Loosen
and tighten the lifting ring. The previous mode is used as the
reference (because the front die has a positioning ring). When viewing
the rear part, when the level of the front mold is the best, the mold
cavity position is the same. Continue to clamp the mold to completion,
but do not start the high pressure. it is good. (The first time the upper mold is closed, the high pressure must not
be used first, and it is confirmed that the mold can be normal before
starting the high pressure).
3, the method of screwing
The
mold with low temperature, that is, the mold temperature below 50
degrees, can be clamped to the high pressure start. The front and rear
molds are tightened diagonally. The 8 screws can be screwed out. When
the mold temperature is above 50 degrees, the screws should not be
tightened too tightly before the mold temperature is reached. After the mold temperature arrives, start the high pressure and tighten the screws diagonally.
The mold material will swell and increase in volume with increasing temperature. When the mold temperature is high, it is more obvious. If the screw is
tightened before the temperature rises, it has a certain influence on
the life of the mold and the accuracy of the mold.
4, the use of attached materials
When the mold thickness is not enough, it is necessary to add a template. When the mold temperature is high, it is better to install a heat shield between the plate and the mold. Whether it is a template or a heat shield, the flatness must be as small as possible.
If the flatness is large, the front and rear molds of the mold are not parallel, and there is a difference after the high pressure is closed, thereby affecting the product quality. When the mold temperature reaches the set value, the actual mold temperature is checked and a mold thickness adjustment is performed.
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