What problems occur when using filler masterbatch for film blowing? How to solve?
Pv:0
It is well known that plastic-filler
masterbatch can reduce the cost. Almost all plastic products use filler
masterbatch, and blown film products are no exception. It is called blown
film-filler masterbatch. In the process of using filler masterbatch for film
blowing, we will encounter some troubles more or less. It may come from the
user's own process, machinery, etc., and may also come from the blown film
filling masterbatch. Next, I will cite some possible problems and how to deal
with them.
First, blocking the net
Reason 1: The texture of calcium carbonate in the
blown film filling masterbatch is poor.
Response: Re-select high-standard calcium
carbonate
Reason 2: Lubricant selection is not in place
Solution: Replace the lubricant substrate or
adjust the ratio
Reason 3: The material is damp
Solution: Dry the raw material or use it after
regranulation
Second, the film surface is blooming
Reason 1: Adding blown film filler masterbatch for
HDPE to LDPE
Solution: Replace blown film filler masterbatch
for LDPE
Reason 2: The blown film filler masterbatch is not
properly formulated, and the dispersion of raw materials is not good.
Solution: Adjust the formula
Reason 3: The temperature of the extruder is not
in place and the plasticization is not good.
Solution: Adjust the temperature
Reason 4: The extruder is not properly constructed
Solution: increase extruder compression ratio
Cause 5: The die pressure is too small
Solution: Adjust the die size and choose the appropriate
cavity pressure
Third, the film tear strength is impaired
Reason 1: The inflation ratio is not up to
standard
Solution: Replace the die to ensure sufficient
blow ratio
Reason 2: Technical error in bubble shaping
Coping method: Reasonably adjust the shape of the
film planer
Reason 3: improper drafting ratio
Coping method: redeploying the ratio
Reason 4: The material of the blown film filler
masterbatch is not up to standard
Solution: Replace the blown film filler
masterbatch
next page:Black masterbatch manufacturer interprets the difference between black masterbatches with1 usd and 2-3usd per kilogram