Let’s introduce the substance that plays a key
role in the masterbatch.
Its main function is the filling effect, and the
material that plays a decisive role in its effect is of course the material
with filling effect. The carrier resin, filler and various auxiliaries are the
main three components constituting the masterbatch, wherein the filler accounts
for an important component up to 90%.
The filler is mainly heavy calcium carbonate,
followed by inorganic fillers such as talc, kaolin and wollastonite. It is an
important technical indicator for any inorganic filler, particle size and
particle size distribution. Generally, the smaller the particle size, the
narrower the distribution, and the better the filling effect. In addition, the filling
effect is also related to the dispersibility. The smaller the particle size,
the more difficult it is to disperse and the higher the price. Purity is
another important technical indicator of inorganic fillers. The less the
impurity content, the higher the purity. When heavy calcium carbonate is
generally used, its content and whiteness should be as high as possible, and
the general requirement is above 94%.
The carrier resin: the filler masterbatch is
mainly used for the processing of polyolefins (polyethylene and polypropylene),
also known as polyolefin filler masterbatch. Generally, the carrier resin
generally has a content of 10% to 20% depending on the use of the filler
masterbatch. The carrier resin used to fill the masterbatch should have good
compatibility with the filled plastic matrix resin. Molded products are mainly
found in polyethylene hollow blow molding products, polyethylene injection
molded products and polyethylene film, polypropylene woven bags, woven fabrics
and packing tapes.
The additives used in the filler masterbatch are
mainly dispersants and surface treatment agents. The role of the dispersant is
to improve the processing fluidity of the masterbatch and to facilitate more
uniform dispersion of the masterbatch in the matrix resin. The surface
treatment agent can change the surface activity of the inorganic filler to
convert it from hydrophilic to lipophilic to facilitate mixing with the carrier
resin. Generally, when selecting the raw and auxiliary materials of the
olefin-filled masterbatch, the good application performance and low cost is
considered.
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